CAPABILITIES

CAD and CAM Programming Services

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CNC Machining and Manufacturing Services

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Electrical Discharge Machining Services

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Contract Manufacturing & Assembly Services

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Electrical Discharge Machining Services

Wire EDM machining is a manufacturing process that utilizes electrical discharges or sparks to create a desired shape out of metals. It is particularly useful for hard metals that are difficult to machine using other techniques. BDE Manufacturing Technologies offers below EDM machining services for large industries and applications.

  • Wire EDM Machining
  • Small Hole EDM Services

Electrical Discharge Machining Services by BDE

BDE has the capability to create a variety of industrial products and parts using wire EDM machining. These can include Punch & Dies, Molds, machine components, electronic prototypes and devices for transformer monitoring. We utilize CAD/CAM software to ensure accuracy in terms of designs.

Our wire EDM machines can be used to create parts and products from different types of metal and exotic materials. All products or components created by BDE are inspected using the latest testing and inspection equipment. These include measuring tools, portable CMM’s, vision systems, comparators and gage blocks.

BDE’s design, manufacturing, and inspection processes adhere to ISO regulations. We utilize an ERP system for issues related to engineering changes, RMAs and vendor control. We can also provide FAI & IPI inspection documents for components with intricate features. If you would like more information on our electrical discharge machining services, please feel free to contact us or call us toll free on 866.262.6233.

 

Wire EDM Specifications

Processes Small Hole Electrical Discharge Machining
Wire EDM Machining
Equipment Capabilities CNC Control Capabilities
Industry Focus
Aerospace
Agricultural
Architectural
ATV
Electronic
Energy
Food
Machine Tool
Marine
Military
Medical & Pharmaceutical
Motorsports
Intended Applications
Bushings
Carburetor Components
Engine components
Fittings
Machine components
Manifolds
Shafts
Spacers
Transformer Monitoring Devices
Materials (Metals)
Alloy Steels
Aluminum
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Copper
Molybdenum
Nickel
Stainless Steel
Steel
Materials
(Exotic & Precious Metals)
Inconel
Molybdenum
Monel
File Formats
3D ACIS Model File
AutoCAD (DWG,DXF)
BMP
DXF
GIF
IGES
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JPEG
MasterCam (MDX, MC8, MC9, SET)
PDF
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
SAT
TIFF
Additional Capabilities
Assembly Service
CAD Design Services
CAM Programming ServicesWelding
Cutting Axis
2-Axis
3-Axis
4-Axis
Efficiency Lights Out Manufacturing
Equipment Mitsubishi FA20 Wire EDM
Sodick KC1 Z Small Hole EDM
Industry Standards ANSI – American National Standards Institute
ASME – American Society of Mechanical Engineers
ASTM – American Society for Testing and Materials
ISO – International Organization for Standardization
Mil-Spec – Military Specifications
RoHS (Compliant) – Restriction of Hazardous Substances
Production Volume Max: 1,000 units
Min: 1 units
Prototype to Low Volume
Specialty Production Shop
Lead Times Available Max: 2 weeks
Min: 1 Week
Quoted on job by job basis
Part Length 20 in
508 mm
Max
Part Width 14 in
355.6 mm
Max
Part Height 11.5 in
292.1 mm
Max
Tolerances ±.0001 in
±.0025mm