CAPABILITIES

CAD and CAM Programming Services

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CNC Machining and Manufacturing Services

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Electrical Discharge Machining Services

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Contract Manufacturing & Assembly Services

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The use of various metal and plastic components used in industrial equipment has enhanced the demand for high quality component manufacturing services. BDE Manufacturing Technologies meets this high demand by providing precision CNC machining services. Our services are designed to handle complex component designs, various material requirements, and multi-sized batch volumes.

BDE CNC Machining Services Offerings

Our 35,000 sq. ft. facility comprises the latest state-of-the-art CNC machining equipment. This allows us to offer a wide range of precision CNC machining services, which include:

Spline
Facing
Boring
Drilling
Tapping
Knurling
Profiling
Reaming
Pocketing
Broaching
Gear Hobbing
Counterboring
Countersinking
Thread Milling
Parting/Cutting
Internal Forming
Turning
Contour Turning
Form Turning
Taper Turning
Straight Turning
Threading
External Threading 
Internal Threading

Our Equipment List and Capabilities

We are able to accomplish all of these processes due to our wide range of machining equipment. This allows us to provide different services, including milling, bar feed, and reverse part design. The types of CNC machining equipment used at our facility include:

Cold Saws
CNC Mills
Tool Setters
CNC Lathes
Vertical Mills
Tool Grinders
Horizontal Mills
Honing Machines
Machining Cells with Pallet Stations
Horizontal & Vertical Band Saws
Vertical Machining Centers
Turning Centers with live tools

We ensure that all designs and drawings are converted into precise instructions by using MasterCam X6 Software. This allows our CNC machines to create parts to exact specifications. We can also provide secondary services such as: 

Plating
Welding
Assembly
Anodizing
Heat Treating
Centerless Grinding

The wide range of precision CNC machining services also puts us in a strong position to take on projects requiring machining of various metals, plastics, and exotic materials. Our material capabilities include: 

Brass
Invar
Monel
Cobalt
Carbide
Nickel
Inconel
Iridium
Tungsten
Niobium
Platinum
Tantalum
Palladium
Titanium
Beryllium
Aluminum
Magnesium
Alloy Steels
Carbon Steel
Steel
Stainless Steel
Bronze Alloys
Superalloys
Molybdenum

Benefits of BDE’s Precision CNC Machining Services

Customers can accrue the following benefits by choosing our CNC machining services.

• Immense Manufacturing Flexibility: As CNC machines are computer controlled, it allows immense machining flexibility. The numerical control programs can be updated easily, allowing the machines to take on more complex machining operations.

• Reduced Costs: The use of CNC machines makes the machining process fast and efficient. It also reduces material wastage. As the machines operate automatically, the need to have multiple operators monitor the process is eliminated, which in turn reduces labor costs. Also, updating the CNC programs is inexpensive. 

• Improved Machining Efficiency: CNC machines are capable of producing multiple copies of a single component. As the specifications are inputted via computer, the dimensions of each component will be exactly the same. If an error is found, the machine stops immediately, thus preventing material wastage. 

• Uninterrupted Operation: CNC machines are designed for continuous, 24 hours a day operations. Also, with regular maintenance, these machines can be used for product machining projects for many years. 

Please peruse through our other Capabilities pages, and the inner pages for more details. If you would like more information, please feel free to contact us via telephone on 866-262-6233, or email us at info@bdeinc.com.  

 

CNC Machining Services Specifications
General Capabilities Contract
Custom
Prototyping
Industry Focus Aerospace
Agricultural
Architectural
ATV Electronic
Energy
Food
Machine Tool
Marine
Medical
Military
Medical & Pharmaceutical
Motorsports
Intended Applications Bushings
Carburetor Components
Engine components
Fittings
Machine components
Manifolds
Shafts
Spacers
Transformer Monitoring Devices
Machining Processes Broaching
Spline
Parting/Cutting
Facing
Turning: i. Contour Turning ii. Form Turning iii. Taper Turning iv. Straight Turning
Threading: i. External ii. Internal
Internal Forming
Knurling
Boring
Gear Hobbing
Drilling
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Tapping
Thread Milling
Materials (Metals) Alloy Steels
Aluminum
Beryllium
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Magnesium
Molybdenum
Nickel
Stainless Steel
Titanium
Tungsten
Steel
Materials
(Exotic & Precious Metals)
Inconel
Invar
Iridium
Molybdenum
Monel
Niobium
Palladium
Platinum &Tantalum
Superalloys
Fixturing Four-jaw chuck
In-House Custom Fixturing & Tooling
Pallets
Three-jaw chuck
Equipment Capabilities Bar Feed
CAD Design Services
Milling
CAM Programming Services
CAM Programming Services
CNC Control Capabilities
Reverse Part Design
Large Swing Lathe
Machinery Axis 3- Axis
4-Axis
Live Tooling
Secondary Services Offered Anodizing
Assembly
Centerless Grinding
Heat Treating
Plating
Welding
Advantages of Turning Materials compatible
Short lead times
Tight tolerances
File Formats 3D ACIS Model File
AutoCAD (DWG,DXF)
BMP
DXF
GIF
IGES
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JPEG
MasterCam (MDX, MC8, MC9, SET)
PDF
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
TIFF
Materials (Other Materials) Various Plastics
Tolerances ± .0003 in
±.0076 mm
Part Diameters Min : .020 in .508 mm
Max : 18 in 457.2 mm
Part Length .914 m , 3 ft Max
Equipment CNC Machining Equipment: Manual Machining Equipment: CNC Programming accomplished with MasterCam X6 Software
Okuma MB 5000 Dual Machining Cell with a 63 Pallet Station
1 – Okuma Fastems 63 pallet FMS cell with 2 MB-500H Horizontal Mills
1 – Okuma MB-66 4 Axis Trunnion High Speed VMC
1- Cosen C-250NC CNC Production Band saw
1- Okuma MA400 HA Dual Pallet Horizontal Mill
1- Speroni STP 46 Tool Setter
1-Deckel Tool Grinder
1-Gorton 122 Vertical Mill
1-Haas 4 Axis 12 X 16 VMC
1-Haas 4 Axis 20 X 40 VMC
1-Haas 4 Axis 32 X 65 VMC
1-Haas SL-30 CNC Turning Center W/Live Tools
1-Mazak Nexus 250 MSY Turning Center W/Live Tools
1-Okuma Captain L-370 CNC Lathe
1-Okuma MB 46 4 Axis High Speed 15,000 RPM VMC
1-Okuma MF 46 Dual Pallet 3 Axis High Speed 15,000 RPM VMC
1-Scothman 14″ Cold Saw
1-Sheldon R-15 Tool Room Lathe
1-Sunnon Honing Machine MBB 1600
1-Track DPMSX3 4 Axis 17 X 33 CNC Mill
1-Track SX CNC Lathe 18 X 40
1-Wells L9 Horizontal Band Saw
2-Haas 4 Axis 16 X 30 VMC
2-Kalamazoo/Jet VBS 350 Vertical Band Saw
2-Okuma MC-V4020 4 Axis High Speed 15,000 RPM VMC
3-Bridgport 942 Vertical Mills
3-Haas 4 Axis 20 X 50 VMC
3-Hardinge HLV-H Tool Room Lathes
3-Track DPMAGE-3 17 X 33 CNC Mills
Surface Finish 12RMS
Maximum Part Weight
Maximum Lifting Capacity
1,000 lbs
Max
Production Volume Max: 5,000 Units
Min: 1 Unit
Prototype to Low Volume
Specialty Production Shop
Lead Times Available Max: 4 Weeks
Min: 3 Weeks
Quoted on job by job basis
Industry Standards ANSI – American National Standards Institute
ASME – American Society of Mechanical Engineers
ASTM – American Society for Testing and Materials
ISO – International Organization for Standardization
Mil-Spec – Military Specifications
RoHS (Compliant) – Restriction of Hazardous Substances