Rapid Prototype CNC Machining Services Assuring Quality, Precision, and Quick Turnaround Times

BDE Manufacturing Technologies provides rapid prototype machining services to diverse industrial clients across the US. Typically, rapid machining services are employed when custom-made parts are required in small quantities. We assure high-quality parts and fastest turnaround times in the industry. 

Rapid Prototype Machining Services Offered by BDE

Our following rapid machining services allow us to keep committed to deadlines.

• CNC Milling: We employ quick turn CNC milling process to create custom prototypes, as well as quality end-use production parts. We utilize 3, 4 and 5-axis machining process, and manufacture parts in strict tolerances. 

• CNC Turning: We utilize a live tooling, as well as CNC lathe to produce radial and axial holes, slots, flats, grooves, etc. Our turning capabilities have helped us provide comprehensive and accurate solutions to an array of industries. 

• Precision CNC Machining Services: We provide a wide range of precision CNC machining services in short lead times. Some of these include thread milling, external threading, contour turning, countersinking and counterboring, etc. 

Our advanced CNC machining capabilities enable us to provide one to several hundred parts easily. All rapid prototype machined parts are inspected, packed, and shipped immediately after the manufacturing. 

Why BDE?

Over the years, we have built a recognition as one of the leading rapid prototype machining services in the US. The following factors have contributed to our success:

• Quick turn Services Guaranteed: Our CNC machines enable super-speed production. These machines have excellent tool changer capacities and are equipped with spindles offering 15,000 RPM. Hence, our technical advantage combined with our vast industry experience, allows us to deliver parts in as little as 1 to 3 business days. 

• No Limitations on Materials and Designs: We work with a broad range of materials, and can work with any complex parts. We know how to transform complex geometrical designs to full working parts easily. Our wide experiences with diverse shapes, sizes, and materials have helped us grow into a one-stop shop for all industrial prototype building requirements. 

• Proactive Approach to Parts Optimization: We combine our vast subtractive manufacturing experience with our state-of-the-art manufacturing processes to create quality prototypes. Our experts always suggest designs that help our clients cut down manufacturing costs without compromising on the quality. We help our clients to have an easy transition to production. 

Specifications

We can provide the rapid prototype machined parts in the following specifications:

• Maximum part size : 32″ x 64″ x 25″ high

• Standard tolerances: ± .0002 in, ±.005 mm

Materials We Work With

We work with various types of materials, including metals, multiple types of thermoplastics, elastomers, etc. We help customers to select the right type of material on the basis of their application requirements. Our experts have an in-depth understanding of mechanical properties, and cosmetic appearance of these materials, which enable them to provide appropriate suggestions to clients. Several times, suggestions are also made on the basis of manufacturability characteristics. 

Rapid Prototype Machined Parts

We employ rapid machining services to build rapid prototypes for the following applications and more:

• Metal Stampings

• Gear Box Components

• Medical Components

• Sheet Metal Fabrication 

• Plastic Enclosures for Electronic Devices 

We are committed to delivering you quality components that your project deserves. For more information on our rapid prototype machining services, contact us today. Or Request a Quote to receive competitive pricing. Please mention the expected delivery time. This will help us serve you the best. 

Proven large precision machining services that meet your special requirements

BDE Technologies has been providing contract large CNC machining services to meet large part needs, for over 10 years. We have delivered precision engineered, large parts that exceed our client expectations.  We have continually invested in state-of-the-art equipment, which helps us serve the customers looking for improved machining for their large parts, a partner for developing accurate parts with close tolerances, or customers who are facing challenges with large component CNC machining. In addition to the advanced CNC machining, we can source good quality raw materials, engineering, and testing, which helps us provide high-quality products.  

Large CNC Machining Service Capabilities

Our following large precision CNC machining capabilities have helped us to build a long list of satisfied customers in diverse industries:

• CNC Turning and Milling: Our advanced CNC machine allows us to take up complex turning and milling projects. These services allow us to provide components in exact specifications. Also, we provide a wide range of vertical turning and milling services such as:

• Boring
• Knurling
• Threading
• Peripheral Milling
• Grooving
• Parting

 

• 3, 4 and 5 Axis Vertical and Horizontal Machining: Our advanced CNC machining equipment allows us to design complex and large parts effortlessly.

Materials We Work With

We regularly provide large CNC machined parts created from the following materials:

Specifications of Large CNC Machining Services

Over the years, BDE Inc has built a reputation in the industry as a large precision CNC machining services provider. We can provide large CNC machined parts in the following specifications:

• Turning Diameter: Up to 18ʺ

• Milling Length: Up to 80 ʺ

• Turning Length: Up to 36 ʺ

• Milling Width: Up to 35 ʺ

• Milling Height: Up to 30 ʺ

• Maximum Lifting Capacity: 1000 lbs

Our various machining equipment such as vertical machining center, lathe, and horizontal machining center, enables helps us meet the above specifications easily. The machine parts can be provided in diverse production volumes such as small runs, low volumes, prototypes, high volumes, large runs, long runs, and large scale production volume runs. 

Large Part Components Machined by BDE

Our well-equipped CNC machining facility enables us to take up several large component CNC machining projects. The following are some large part components that are regularly machined at our facility.

Industry Standards

The following industry standards has helped us build trust among our clients:

• ISO compliant

• ASME

• International Organization for Standardization

Industry Focus

We regularly deliver large machined CNC components to our clients in the following industries:

 

We at BDE, Inc. are committed towards 100% client satisfaction, and quality. Our experts work closely with clients to understand their requirements. This has helped us reduce errors, and improve our productivity. Our vast industry experiences have contributed to our success as one of the leading large part machining services providers in the US. Over the years, we have created a strong base of happy and satisfied customers. Do you have special large part CNC machining services requirements? Please Request a Quote today. Also, you can contact us for more information.  

We, at BDE Manufacturing Technologies, are very keen to provide our clients with the best possible CNC machining manufacturing and turnkey assembly services. Our vast technical knowledge and advanced manufacturing equipment allow us to deliver high precision products and services at quick turnaround times. Besides this, we are also capable of providing low, as well as high volume production runs.

Manufacturing and Assembly Service Offerings

We are able to take these different production runs due to our 6200 sq. ft. assembly facility. This facility is completely climate controlled and comprises state-of-the-art design, manufacturing, and assembly equipment, including:

• Machining Services: CNC Machining, Electrical Discharge Machining

• TIG welding

• Kitting equipment for quick turn production

• ESD station for sensitive electronic components

• Fabricating Services: Metal Cutting, Sheet Metal Fabrication

• Prototyping services

• Engineering services

• Assembly services

• Inspection services

Our equipment and materials are procured from the best sources around the world. This puts us in a strong position to manufacture performance driven, and durable components and products for our clients.

Contract Manufacturing & Assembly Capabilities of BDE Inc.

Following are our contract manufacturing and assembly capabilities:

• Materials: Aluminum, Iron, Steel, Brass, Copper, Nylon, and Plastics

• Forms: Bar, Extrusions, Castings, Injections, Press Mouldings

• Operations: Press Fit, Swaging, Crimping, Complete Valve Assembly & Testing

• Material Requirement Planning System: Bills of Materials, Purchasing and Inspection, Production Control

At BDE Inc., we have an extensive experience in providing contract manufacturing and assembly services in Portland, Oregon. We can work on manufacturing and assembly assignments from conception to completion. We have a team of hardworking professionals, who are keen to provide you with the best-in-class service and make your experience at BDE a memorable one. Do you want to know more about contract manufacturing and assembly services and the other services that we provide? Please contact us at the earliest. You can reach out to our experts via phone or email. You can either call us on 866.262.6233 or send us an email with your requirements and queries at info@bdeinc.com.

EDM refers to Electrical Discharge Machining. It is a controlled process of metal removal. This is done with the help of electric spark erosion. In the EDM process, electric spark acts as a cutting tool, and helps erode material from the work piece. Thus, a finished part of required shape can be formed with this process. This process helps achieve high level of accuracy, and is an effective solution for challenging machining applications. There are different types of EDM processes. However, wire EDM process is one of the most popular types, which is employed in a number of industries. Wire EDM, which is also referred to as spark EDM, is an electro thermal production process where the wire is submersed in deionized water. An electric current is run through the wire, creating an electrical spark of intense heat up to 12000°C). The electrical spark cuts the material by removing the metal content through melting and vaporization. This content is flushed away from the work piece with high pressure flushing. This process has some characteristic properties, which makes it easy to machine precision components and complex parts. BDE Inc., is one of the leading providers of wire EDM services. We have 27 years’ experience in complex wire electrical discharge machining parts. 

Capabilities of Wire EDM Services Provided by BDE Inc.

The following wire EDM service capabilities has allowed us serve clients effectively.  

1. We can provide you with high-quality and precision-made products that are manufactured using 4 axis EDM cutting.

2. The cutting tolerances of the wire EDM cutting are up to +/- .0001.

3. We can deliver wire diameters of 0.006 ʺ, 0.008 ʺ, 0.010 ʺ, and 0.012 ʺ.

4. We provide wire EDM services for wide and large table travel measuring up to 13.7″ x 19.68″.

5. The cutting head “Z axis” can have a height of 11.8″.

6. The wire EDM services that we provide have the capability of delivering tapered cuts up to 45 degrees. This is based on the height of the work piece.

7. We use the most advanced machinery and tooling, which helps expedite the setups for production and prototype runs.

8. We make use of several CAM software, which helps us improve the adaptability of importing drawings, files, or parts. 

Conventional chip making machinery introduces heat into the materials in order to cut them. Without applying any heat, it becomes a tough task to cut or mold them. However, with wire EDM, you can cut metals without applying any heat to them. This process is best suited for good conductors of electricity. Some materials, which are compatible with this technique, include carbon steel, kovar, Inconel, bronze, carbon graphite, titanium, stainless steel, copper, tungsten, and Hastelloy.

Industries Using EDM?

Electrical discharge machining services are used widely in the following industries: 

1. Medical Device Manufacturing: As wire EDM machining makes it possible to cut or mold materials like steel without heating it, this method is an ideal choice of medical device manufacturers. With this method, the manufacturing of several life-saving instruments made from carbon steel becomes easier.

2. Tool, Die and Mold Making: With the help of EDM machining, it is possible to create very fine holes and profiles. Thus, electrical discharge machining is often used in the production of Molds, dies and Custom tools & Fixtures.

3. Military and Aerospace Applications: EDM is used widely in the military and aerospace industries to produce parts for important equipment. EDM are used to cut several aerospace parts.

4. Automotive Industry: In a competitive automotive industry, it is necessary to have short cycle times, and cutting costs. These are offered by EDM. Owing to its efficiency and accuracy, automotive manufacturers also turn to wire EDM.

Applications of Wire EDM:

Owing to its versatility, manufacturers use wire EDM for a wide range of applications as follows:

• Prototype or production

• Coinage die making

• Small hole drilling

• Mechanical parts machining

• Metal disintegration machining

• Mold machining 

With a huge experience to back us, BDE Inc. can provide you the best-in-class services in wire electrical discharge machining. We have served a wide range of industries, including aerospace, food, medical, military, marine, electronics, semiconductors, and so on. Do you want to know more about our wire EDM services? Please get in touch with us today. You can give us a call on 503.648.7418 or you mail us your requirements at info@bdeinc.com. 

In CAD/CAM (Computer Aided Design/Computer Aided Manufacturing), products are designed using computers. This is a generic term used for a number of technologies, such as computer modeling and design software, rapid prototyping, and computer numerical control. BDE Inc. utilizes CAD/CAM design and programming services to optimize its in-house manufacturing processes.

Features of CAD and CAM Programming Services at BDE Inc. 

BDE Inc. employs CAD/CAM programming services primarily to enhance the efficiency and precision of our CNC machining and tool-making solutions. While our focus is on internal operations, we understand the interest in these services from external customers. However, we are not offering these services to external customers due to liability considerations associated with programming for third-party machinery. The following key features define our CAD and CAM programming services.

1. Project Planning: Our teams work collaboratively to ensure seamless coordination, meeting deadlines, budgets, and specifications. We maintain open communication and provide regular project updates to keep all stakeholders informed.

2. Comprehensive Design and Documentation: We develop tool and fixture designs tailored to our manufacturing needs. Our designs and fixtures are archived for future reference, and we document programs to support repeat orders if needed.

3. Advanced CAD Modeling and Simulation: We utilize state-of-the-art CAD software to create detailed 2D and 3D models, conduct simulations, and refine designs before manufacturing begins.

4. Precision CAM Programming: Our team programs CNC machines using advanced CAM software, ensuring efficient tool paths, material optimization, and high-precision machining results.

5. Integration with Best-in-Class Tools: We maintain strong relationships with reliable tool manufacturers, enabling us to use premium tools, tool holders, and work-holding solutions for our machining setups.

6. Quality Assurance and Process Optimization: We implement rigorous quality checks throughout the programming and manufacturing process, ensuring accuracy, efficiency, and continuous process improvement.

Outstanding CAD/CAM Programming Services – Building the Right Foundation 

In the initial phases of a project, we utilize cutting-edge technologies and methods such as mock-ups, CAD drawings, and 3-D solid modeling. Throughout the different stages of development, we incorporate computer-aided manufacturing, production techniques, materials selection, and application-specific methodologies. Our specialized approach enhances manufacturing efficiency and supports the production of high-quality components for diverse industries.

BDE Manufacturing Technologies was honored by Modern Machine Shop in an article highlighting Top Shops 2011: Bob’s Design Engineering, Inc.

At BDE Inc., our team of experts brings a lifetime of experience in CAD/CAM programming to optimize in-house manufacturing operations. Having served industries such as semiconductors, marine, food, aerospace, military, and medical, we possess deep industry knowledge and expertise. For any other machining and manufacturing needs, please feel free to reach out to us at 866.262.6233 or email us at info@bdeinc.com.

 

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