CAPABILITIES

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CNC Machining and Manufacturing Services

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Precision CNC Machining Services

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    The use of various metal and plastic components used in industrial equipment has enhanced the demand for high quality component manufacturing services. BDE Manufacturing Technologies meets this high demand by providing precision CNC machining services. Our services are designed to handle complex component designs, various material requirements, and multi-sized batch volumes.

    BDE CNC Machining Services Offerings

    Our 35,000 sq. ft. facility comprises the latest state-of-the-art CNC machining equipment. This allows us to offer a wide range of precision CNC machining services, which include:

    Spline
    Facing
    Boring
    Drilling
    Tapping
    Knurling
    Profiling
    Reaming
    Pocketing
    Broaching
    Gear Hobbing
    Counterboring
    Countersinking
    Thread Milling
    Parting/Cutting
    Internal Forming
    Turning
    Contour Turning
    Form Turning
    Taper Turning
    Straight Turning
    Threading
    External Threading 
    Internal Threading

    Our Equipment List and Capabilities

    We are able to accomplish all of these processes due to our wide range of machining equipment. This allows us to provide different services, including milling, bar feed, and reverse part design. The types of CNC machining equipment used at our facility include:

    Cold Saws
    CNC Mills
    Tool Setters
    CNC Lathes
    Vertical Mills
    Tool Grinders
    Horizontal Mills
    Honing Machines
    Machining Cells with Pallet Stations
    Horizontal & Vertical Band Saws
    Vertical Machining Centers
    Turning Centers with live tools

     

    We ensure that all designs and drawings are converted into precise instructions by using MasterCam X6 Software. This allows our CNC machines to create parts to exact specifications. We can also provide secondary services such as: 

    Plating
    Welding
    Assembly
    Anodizing
    Heat Treating
    Centerless Grinding

     

    The wide range of precision CNC machining services also puts us in a strong position to take on projects requiring machining of various metals, plastics, and exotic materials. Our material capabilities include: 

    Brass
    Invar
    Monel
    Cobalt
    Carbide
    Nickel
    Inconel
    Iridium
    Tungsten
    Niobium
    Platinum
    Tantalum
    Palladium
    Titanium
    Beryllium
    Aluminum
    Magnesium
    Alloy Steels
    Carbon Steel
    Steel
    Stainless Steel
    Bronze Alloys
    Superalloys
    Molybdenum

     

    Benefits of BDE’s Precision CNC Machining Services

    Customers can accrue the following benefits by choosing our CNC machining services.

    • Immense Manufacturing Flexibility: As CNC machines are computer controlled, it allows immense machining flexibility. The numerical control programs can be updated easily, allowing the machines to take on more complex machining operations.

    • Reduced Costs: The use of CNC machines makes the machining process fast and efficient. It also reduces material wastage. As the machines operate automatically, the need to have multiple operators monitor the process is eliminated, which in turn reduces labor costs. Also, updating the CNC programs is inexpensive. 

    • Improved Machining Efficiency: CNC machines are capable of producing multiple copies of a single component. As the specifications are inputted via computer, the dimensions of each component will be exactly the same. If an error is found, the machine stops immediately, thus preventing material wastage. 

    • Uninterrupted Operation: CNC machines are designed for continuous, 24 hours a day operations. Also, with regular maintenance, these machines can be used for product machining projects for many years. 

    Please peruse through our other Capabilities pages, and the inner pages for more details. If you would like more information, please feel free to contact us via telephone on 866-262-6233, or email us at info@bdeinc.com.  

     

    CNC Machining Services Specifications capabilities
    General Capabilities Contract
    Custom
    Prototyping
    Industry Focus Aerospace
    Agricultural
    Architectural
    ATV Electronic
    Energy
    Food
    Machine Tool
    Marine
    Medical
    Military
    Medical & Pharmaceutical
    Motorsports
    Intended Applications Bushings
    Carburetor Components
    Engine components
    Fittings
    Machine components
    Manifolds
    Shafts
    Spacers
    Transformer Monitoring Devices
    Machining Processes Broaching
    Spline
    Parting/Cutting
    Facing
    Turning: i. Contour Turning ii. Form Turning iii. Taper Turning iv. Straight Turning
    Threading: i. External ii. Internal
    Internal Forming
    Knurling
    Boring
    Gear Hobbing
    Drilling
    Counterboring
    Countersinking
    Pocketing
    Profiling
    Reaming
    Tapping
    Thread Milling
    Materials (Metals) Alloy Steels
    Aluminum
    Beryllium
    Brass
    Bronze Alloys
    Carbide
    Carbon Steel
    Cobalt
    Magnesium
    Molybdenum
    Nickel
    Stainless Steel
    Titanium
    Tungsten
    Steel
    Materials
    (Exotic & Precious Metals)
    Inconel
    Invar
    Iridium
    Molybdenum
    Monel
    Niobium
    Palladium
    Platinum &Tantalum
    Superalloys
    Fixturing Four-jaw chuck
    In-House Custom Fixturing & Tooling
    Pallets
    Three-jaw chuck
    Equipment Capabilities Bar Feed
    CAD Design Services
    Milling
    CAM Programming Services
    CAM Programming Services
    CNC Control Capabilities
    Reverse Part Design
    Large Swing Lathe
    Machinery Axis

    3- Axis
    4-Axis
    5-Axis
    Live Tooling

    Secondary Services Offered Anodizing
    Assembly
    Centerless Grinding
    Heat Treating
    Plating
    Welding
    Advantages of Turning Materials compatible
    Short lead times
    Tight tolerances
    File Formats 3D ACIS Model File
    AutoCAD (DWG,DXF)
    BMP
    DXF
    GIF
    IGES
    Inventor (IDW, IPT)
    IronCAD (ICD,ICS)
    JPG or JPEG
    MasterCam (MDX, MC8, MC9, SET)
    PDF
    Pro-E or Pro/Engineer (DRW,PRT,XPR)
    SAT
    SolidWorks (SLDPRT,SLDDRW,SLDDRT)
    STEP
    TIFF
    Materials (Other Materials) Various Plastics
    Tolerances ± .0003 in
    ±.0076 mm
    Part Diameters Min : .020 in .508 mm
    Max : 18 in 457.2 mm
    Part Length .914 m , 3 ft Max
    Equipment CNC Machining Equipment: Manual Machining Equipment: CNC Programming accomplished with MasterCam X6 Software
    Okuma MB 5000 Dual Machining Cell with a 63 Pallet Station
    1 – Okuma Fastems 63 pallet FMS cell with 2 MB-500H Horizontal Mills
    1 – Okuma MB-66 4 Axis Trunnion High Speed VMC
    1- Cosen C-250NC CNC Production Band saw
    1- Okuma MA400 HA Dual Pallet Horizontal Mill
    1- Speroni STP 46 Tool Setter
    1-Deckel Tool Grinder
    1-Gorton 122 Vertical Mill
    1-Haas 4 Axis 12 X 16 VMC
    1-Haas 4 Axis 20 X 40 VMC
    1-Haas 4 Axis 32 X 65 VMC
    1-Haas SL-30 CNC Turning Center W/Live Tools
    1-Mazak Nexus 250 MSY Turning Center W/Live Tools
    1-Okuma Captain L-370 CNC Lathe
    1-Okuma MB 46 4 Axis High Speed 15,000 RPM VMC
    1-Okuma MF 46 Dual Pallet 3 Axis High Speed 15,000 RPM VMC
    1-Scothman 14″ Cold Saw
    1-Sheldon R-15 Tool Room Lathe
    1-Sunnon Honing Machine MBB 1600
    1-Track DPMSX3 4 Axis 17 X 33 CNC Mill
    1-Track SX CNC Lathe 18 X 40
    1-Wells L9 Horizontal Band Saw
    2-Haas 4 Axis 16 X 30 VMC
    2-Kalamazoo/Jet VBS 350 Vertical Band Saw
    2-Okuma MC-V4020 4 Axis High Speed 15,000 RPM VMC
    3-Bridgport 942 Vertical Mills
    3-Haas 4 Axis 20 X 50 VMC
    3-Hardinge HLV-H Tool Room Lathes
    3-Track DPMAGE-3 17 X 33 CNC Mills
    Surface Finish 12RMS
    Maximum Part Weight
    Maximum Lifting Capacity
    1,000 lbs
    Max
    Production Volume Max: 5,000 Units
    Min: 1 Unit
    Prototype to Low Volume
    Specialty Production Shop
    Lead Times Available Max: 4 Weeks
    Min: 3 Weeks
    Quoted on job by job basis
    Industry Standards ANSI – American National Standards Institute
    ASME – American Society of Mechanical Engineers
    ASTM – American Society for Testing and Materials
    ISO – International Organization for Standardization
    Mil-Spec – Military Specifications
    RoHS (Compliant) – Restriction of Hazardous Substances