BDE Manufacturing Technologies Blog

Types of Chips Formed During CNC Milling

Milling is one of the most popular CNC machining services employed for producing non-rotating and rhomboid parts used across industries. The milling machines use high-speed milling cutters to shape the work object into the desired shape. The cutter cuts the metal on the work piece into chips. These chips are separated from the work piece as soon as cutting is performed. The shapes and sizes of these chips differ according to the type of work piece materials used, cutting conditions, and... Read more

Why CNC Machining is in Demand in the Medical Industry?

The medical industry demands a high level of precision in design when it comes to medical equipment. This equipment is used to treat several diseases and to enrich the quality of human life. The equipment features parts that can be created using different manual and automated techniques. CNC machining is one of the most popular automated machining techniques used for creating equipment parts for the medical industry. What makes this technique popular for the medical industry? This post gives 6... Read more

3 Key Elements to Consider Before Proceeding with Tool Radius Compensation in CNC Milling

Tool radius compensation, also referred to as cutter comp, cutter diameter compensation, is one of the widely used functions in CNC milling that determines the machining accuracy and quality. Most CNC machines have a built-in feature as cutter diameter compensation that helps detect the position of the cutter’s center while performing a specified job. It makes programming the actual tool path easier, whilst allowing the programmer to use the part geometry precisely. However, before enabling... Read more

What are the Different Types of Milling performed by CNC Machine Shops?

Computer numerical machining (CNC) machining is an important process used for forming parts from different metals, plastics, and composites. CNC machining assures high repeatability and precision, which makes it an ideal choice for a wide range of manufacturing applications. CNC machining is a comprehensive term for a wide range of machining processes including CNC turning, CNC milling, CNC drilling, and so on. Of these, CNC milling is an important CNC machining process employed for industrial... Read more

An Overview of the Safety Guidelines to Follow during Precision CNC Machining

Precision CNC machining is a machining process that enables manufacturers create components of various sizes and shapes with tight tolerances. Performed using Computer Numerical Control (CNC) equipment, the process allows to reshape your parts with exceptionally smooth surface finishes, and assures repeatability, even at high volumes. The process involves cutting, milling, turning, and electrical discharge machining to remove excess, raw material from a work-piece without any manual... Read more

Get Introduced to Three Important Metals Used in Metal Stamping

Metal stamping is an important manufacturing sheet metal fabrication process, where the flat metal sheets are formed into desired shapes. The metal sheets are placed in the stamping press where the dies or a die is used to shape the material effectively. The metal stamping process offers flexibility, and can be performed in multiple ways to meet the required specifications. Although the metal stamping process is known for its versatility, it produces effective results on certain metals. Are... Read more

Clamping for CNC Machining: Select a Suitable Type of CNC Machine Clamps

Clamping is one of essential arrangements in CNC production. The CNC tools and workpieces are mounted or held in clamps. There are multiple types of CNC machine clamps. However, the selection of clamping for CNC machining has to complement the CNC production requirements. If incorrect clamping is chosen, the workpiece and tool may be damaged due to impact of vibrations, breaking of tooltips, loosening of a workpiece, etc. All these factors introduce errors in CNC machined products. This... Read more

Get Introduced to Lathe Machine and Its Parts

Lathes are one of the oldest yet versatile machining tools, which have evolved and adapted effectively with time. This is why they still find uses across manufacturing units of various industries. Mainly preferred for cutting and turning operations, lathes also perform drilling, sanding, and facing effectively. Not to be confused with a milling machine, lathes use a rotary cutting tool that moves along axes to make the desired cuts. Today, the CNC lathe machine has become the industry standard... Read more

EDM Machining: Construction and Working Principle Discussed

Electrical Discharge Machining (EDM) is a material removal or fabrication technology. It was first introduced by Joseph Priestly in 1770. However, with the modernization of technology and equipment, the technique is now integrated with computer numerical control (CNC). The modern EDM machines are integrated with automated CNC operations and are used for metal cutting, material removal, etc. EDM machining has gotten immense popularity in the CNC machining operations and other production... Read more

Milling Machines – Introduction and Types Discussed

Many sectors in the manufacturing industry heavily rely on fabricated parts and components to make the final product. CNC machining is widely used for this and various techniques are used to achieve different shapes, sizes, and dimensions. These include milling, cutting, and forming, and so on. There are CNC machines exclusively for milling, while there are others where multiple tasks can be performed in a single machine. Among these machines and equipment used in the industry, the milling... Read more

Learn About the Steps Involved in CNC Rapid Prototyping

Rapid prototyping is the process of generating or manufacturing a dummy product to test the functionality, and chances of failure before final production. Rapid prototyping can be done by using various methods. Digital CAD/CAM prototypes, fabricated functional prototypes, 3D printed prototypes, CNC machined prototypes are a few popular ways of rapid prototyping. Out of all the methods, CNC rapid prototyping is quite a popular method for developing rapid prototypes in both dummy and functional... Read more

Precision Metal Stamping: Know Everything About It

Precision metal stamping is a metal forming technology. For creating shapes and features on the metal sheets, the process of stamping is utilized. The stamping process can be adapted to bend sheets, punch holes into them, shear cutting, and shear forming the metal sheets or components. Traditionally, it is was only known as metal stamping. However, with the advancement in technologies, stamping machines are getting automated. One of the ways to automate the stamping machines is to integrate... Read more

Learn the Basics of CNC Lathe Machining

CNC machining has become a highly popular manufacturing technique. Operations like CNC turning machining, milling, cutting, drilling, etc are being adopted in the industries due to the precision and automated abilities. Several traditional machining processes are replaced by CNC machining out of which lathe machining is a significant one. Traditionally, human-operated lathe machines were used for part manufacturing. However, today, CNC lathe has become a popular adoption for parts production.... Read more

CNC Programming Guidelines for Efficient CNC Process

CNC programming is an integral part of the CNC process. CNC machining cannot be performed without CNC programming. The CNC operators need to document and send an alpha-numeric CNC code to the control panel of CNC machines, in order to enable an automated CNC machining process in a specific sequence. Many may believe that CNC coding is like any other coding and requires no preparations. However, that is not true, the CNC coding is the second last stage of the overall CNC process. There are... Read more

Rapid Prototyping CNC Machining: Learn About This Pre-Production Technique

Rapid prototyping is performed to check the success and failure rates of a product in the market. It includes creating a few design iterations in order to find out the most efficient design according to the considerations of design for manufacturing and assembly (DFMA). There are several ways of performing rapid prototyping such as CAD prototyping, dummy prototyping, etc. Similarly, there are several machining techniques performed to assure the fastest turnaround times on rapid prototyping,... Read more

8 Commonly Used Metals in Casting

Today, almost every electromechanical device we use in our day-to-day life, ranging from washing machines to automobiles is manufactured using some metal parts, which are created using the casting process. Metal casting is possibly the earliest and the most influential industrial process. In metal casting, metal shapes are formed by pouring molten metal into a mold cavity, where it is set to cool and later extracted from the mold. But, the difference between earlier and modern cast metal... Read more

Christmas and New Year Greeting from BDE Manufacturing Technologies

Since Thanksgiving has passed, Christmas fervor has begun! No matter whether this year has been good or bad, you all would agree that the holiday season is the best time of year to relax and retrospect our lives. We, at BDE Manufacturing Technologies, are also set to embrace the magic of Christmas and a wonderful New Year, with sincere wishes and gratitude towards all those who have been part of our journey this year. The year 2020 started with much hope for us, but it took a different turn... Read more

What Makes Stainless Steel CNC Machining Superior to Stainless Steel Casting?

Stainless steel (SS) is a widely preferred material for industrial and commercial product manufacturing. Its properties like high ductility, lustrous surface finish, high strength, and high-temperature sustainability make it highly suitable for manufacturing industrial products. Earlier, stainless steel products were manufactured using stainless steel casting. The casting was preferred due to the high-temperature stainability and moldability of stainless steel material. Although stainless... Read more

Components of CAM and Their Role in CNC Machining

Most manufacturing processes are complex, and this is because even a minor part plays an important role in the production unit and hence needs to be designed with attention to details. Gone are the days when process issues were resolved manually. Today, computer-aided manufacturing, abbreviated as CAM, is widely used as part of automating a manufacturing process. CAM is one of the important aspects of computer numerical control (CNC) machining. Manufacturers nowadays heavily depend on the... Read more

Know How to Get Maximum Output of Your Semiconductor CNC Machining

CNC machining is one of those old techniques which has evolved with time and adapted effectively to technological advancements. This is the reason why it is still used widely across industries for a variety of processes including cutting, forming, drilling, bending, and so on, be it metal or plastic. Electronics is one such industry that requires CNC machining for PCB fabrication. Semiconductor CNC machining has gained traction over the last few years. This is because CNC-based fabrication can... Read more

Strategies to Reduce Tool Deflection in CNC Machining

Tool deflection is one of the common challenges in CNC machining. It can instigate machine chatter, ruin the surface finish of a machined part, mess up the dimensional accuracy, etc. Generally, the tool is firmly placed in the chuck but often during the operation, the material’s opposing force surpasses the operational force of the tool it pushes or deflects the tool in an unexpected direction. However, the accuracy, surface finish, and CNC machining operation depend on tool alignment up to... Read more

Know a Few Effective Cost-Cutting Tactics for Metal Machining

Metal machining is capital and labor-intensive business. It demands expenses on several resources like raw material, process equipment, tools, etc. Especially, if the metal machining is performed with the CNC machining technique & services, the capital cost of business increase as CNC machines are highly expensive. However, CNC metal machining is an efficient technique of production. Thus, despite being a capital intensive process, several manufacturers invest and rely on this process. Yet... Read more

The Benefits of Brass CNC Machining Discussed

Brass is an exceptional copper alloy that is being used for multiple machining applications and has been used for a long time. It has become a significant part of component manufacturing industries, owing to the distinct advantages that it offers. Today, brass is CNC machined for creating parts like brass gears, pipes and fittings, bearing, flare fitting, and many more. These brass made components are used in applications like music instrument manufacturing, mechanical, automobile, electrical,... Read more

Know About a Few Commonly Used Raw Materials in Precision CNC machining

Precision CNC machining is a process of manufacturing dimensionally accurate components. This is usually performed for manufacturing intricate components in the aerospace, automobile, modern electronics industries, etc. In order to achieve precision in CNC machining, along with advanced technologies and skilled workmanship, the selection of correct material is very important. Generally, the material for precision CNC machining requires properties like dimensional stability, machinability, and... Read more

Why Should You Choose CNC Machining for Rapid Prototyping?

CNC machining has been considered for prototyping for several years now. Even if there are different additive prototype manufacturing processes dominating the market, the contribution of CNC prototyping is still valuable. Additive prototyping methods may deem fit for building visual prototypes but for creating functional prototypes, the CNC machining is considered suitable. This post discusses the reasons for using CNC machining for rapid prototyping. An Overview of CNC Rapid... Read more

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