CAPABILITIES

CAD and CAM Programming Services

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CNC Machining and Manufacturing Services

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Electrical Discharge Machining Services

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Contract Manufacturing & Assembly Services

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CNC Machining and Manufacturing Services

The Computer Numerically Controlled (CNC) machine uses a rotating, cutting, and drilling tool that moves across various axes to remove material from a metal block. At BDE, we have different CNC machines, which offer flexibility, accuracy, and decent output for any machining project. In addition to our machining capabilities, our expert, committed, and experienced staff assure that every job, irrespective of size or difficulty, is done as if it were our own. We guarantee customer satisfaction in our machining services every day. 

CNC Manufacturing Services:

We provide the following CNC manufacturing services:

• Supporting design for manufacturability

• Solid works, Inventor and Mastercam capabilities

• Machine simulation/prove out

• Rapid prototyping 

Prototype CNC Machining Services:

Products can be easily prototype by our skilled machinists in our fully equipped tool room. BDE provides custom, contract, CNC turning and milling, and prototype CNC machining services. Our vast industrial experience allows us to deliver complex projects for clients in industries such as agriculture, aerospace, medical, military, pharmaceutical, and many more. Our capabilities include a number of machining processes, including tapping, threading, boring, broaching, CNC turning and milling, and more.

When your project needs a production-quality prototype part, you can get in touch with the experienced staff at BDE Manufacturing Technologies. We use traditional manufacturing methods, including 3- and 4-axis milling, CNC machining, and turning and Wire EDM. We can help you in designing a fully featured prototype in days not weeks. We are known to deliver precision parts, made from the correct material. The prototypes created by us can be used for functional testing, fit-checks, and form studies. Our entire team is committed to provide our customers with fast turnaround, high quality parts, and personal customer service.

Benefits of CNC Machining Services Provided by BDE

There are a number of benefits of CNC machining, some of which are as below:

1. Efficiency: CNC machining is one of the most efficient means of crafting a machined part. This is because of the fact that machines have internal quality assurance detectors. The moment an error is detected in a product, the operation is instantly stopped. This helps prevent any waste of material.

2. Cost savings: The CNC machining process reduces waste significantly that would usually be a natural part of the machining process. This helps minimize loss, thus increasing overall profit.

3. Speed: CNC machining helps speed up the process. A process that would typically require several steps, can be done in just one step with the help of CNC machining. Thus, less time brings in more money.

 

CNC Machining Services Specifications
General Capabilities Contract
Custom
Prototyping
Industry Focus Aerospace
Agricultural
Architectural
ATV Electronic
Energy
Food
Machine Tool
Marine
Medical
Military
Medical & Pharmaceutical
Motorsports
Intended Applications Bushings
Carburetor Components
Engine components
Fittings
Machine components
Manifolds
Shafts
Spacers
Transformer Monitoring Devices
Machining Processes Broaching
Spline
Parting/Cutting
Facing
Turning: i. Contour Turning ii. Form Turning iii. Taper Turning iv. Straight Turning
Threading: i. External ii. Internal
Internal Forming
Knurling
Boring
Gear Hobbing
Drilling
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Tapping
Thread Milling
Materials (Metals) Alloy Steels
Aluminum
Beryllium
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Magnesium
Molybdenum
Nickel
Stainless Steel
Titanium
Tungsten
Steel
Materials
(Exotic & Precious Metals)
Inconel
Invar
Iridium
Molybdenum
Monel
Niobium
Palladium
Platinum &Tantalum
Superalloys
Fixturing Four-jaw chuck
In-House Custom Fixturing & Tooling
Pallets
Three-jaw chuck
Equipment Capabilities Bar Feed
CAD Design Services
Milling
CAM Programming Services
CAM Programming Services
CNC Control Capabilities
Reverse Part Design
Large Swing Lathe
Machinery Axis 3- Axis
4-Axis
Live Tooling
Secondary Services Offered Anodizing
Assembly
Centerless Grinding
Heat Treating
Plating
Welding
Advantages of Turning Materials compatible
Short lead times
Tight tolerances
File Formats 3D ACIS Model File
AutoCAD (DWG,DXF)
BMP
DXF
GIF
IGES
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JPEG
MasterCam (MDX, MC8, MC9, SET)
PDF
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
TIFF
Materials (Other Materials) Various Plastics
Tolerances ± .0003 in
±.0076 mm
Part Diameters Min : .020 in .508 mm
Max : 18 in 457.2 mm
Part Length .914 m , 3 ft Max
Equipment CNC Machining Equipment: Manual Machining Equipment: CNC Programming accomplished with MasterCam X6 Software
Okuma MB 5000 Dual Machining Cell with a 63 Pallet Station
1 – Okuma Fastems 63 pallet FMS cell with 2 MB-500H Horizontal Mills
1 – Okuma MB-66 4 Axis Trunnion High Speed VMC
1- Cosen C-250NC CNC Production Band saw
1- Okuma MA400 HA Dual Pallet Horizontal Mill
1- Speroni STP 46 Tool Setter
1-Deckel Tool Grinder
1-Gorton 122 Vertical Mill
1-Haas 4 Axis 12 X 16 VMC
1-Haas 4 Axis 20 X 40 VMC
1-Haas 4 Axis 32 X 65 VMC
1-Haas SL-30 CNC Turning Center W/Live Tools
1-Mazak Nexus 250 MSY Turning Center W/Live Tools
1-Okuma Captain L-370 CNC Lathe
1-Okuma MB 46 4 Axis High Speed 15,000 RPM VMC
1-Okuma MF 46 Dual Pallet 3 Axis High Speed 15,000 RPM VMC
1-Scothman 14″ Cold Saw
1-Sheldon R-15 Tool Room Lathe
1-Sunnon Honing Machine MBB 1600
1-Track DPMSX3 4 Axis 17 X 33 CNC Mill
1-Track SX CNC Lathe 18 X 40
1-Wells L9 Horizontal Band Saw
2-Haas 4 Axis 16 X 30 VMC
2-Kalamazoo/Jet VBS 350 Vertical Band Saw
2-Okuma MC-V4020 4 Axis High Speed 15,000 RPM VMC
3-Bridgport 942 Vertical Mills
3-Haas 4 Axis 20 X 50 VMC
3-Hardinge HLV-H Tool Room Lathes
3-Track DPMAGE-3 17 X 33 CNC Mills
Surface Finish 12RMS
Maximum Part Weight
Maximum Lifting Capacity
1,000 lbs
Max
Production Volume Max: 5,000 Units
Min: 1 Unit
Prototype to Low Volume
Specialty Production Shop
Lead Times Available Max: 4 Weeks
Min: 3 Weeks
Quoted on job by job basis
Industry Standards ANSI – American National Standards Institute
ASME – American Society of Mechanical Engineers
ASTM – American Society for Testing and Materials
ISO – International Organization for Standardization
Mil-Spec – Military Specifications
RoHS (Compliant) – Restriction of Hazardous Substances