Posted On: June 20, 2017
Milling and turning operations were always in demand, since the beginning of metalworking. Earlier, they were performed using two separate machines. However, today, these tasks are performed through a single multitasking equipment. What is turning and milling technology? How a single milling and turning equipment can add value to your current metal working project? How to implement milling and turning for your organizational benefits? Read the post below to know the answers.
A Brief Introduction to Milling and Turning
The following explanation will provide you the basic idea of turning and milling.
• Turning: A machining process in which a cutting tool describes a helix shaped tool path by moving linearly, while the work-piece rotates on its axis.
• Milling: A machining process in which a rotary cutter is used to remove material from the work-piece, while feeding in the direction at an angle in the axis of the tool.
Advantages of Using Turn/Mill Machines
Advanced turn/mill machines have helped streamline the process of CNC machining because both functions are performed in a single machine. The following are a few advantages that you can avail by utilizing an advanced mill/turn machine for your next metal working project.
• Drastic Decrease in Floor-to-Floor Time: The number of machines involved in turning and milling has drastically cut down. The time required for transporting a work item from one machine to the next is reduced. Also, planning and work scheduling has become easy. Earlier, stock piling of semi-finished parts was a big problem. Now, it is taken care efficiently by a single machine.
• Improved Productivity: Although set up times may vary, still they remain below 30 minutes. Also, it requires no complicated or expensive fixtures. Reduced set up time helps improve productivity. Thus, advanced mill/turn equipment can be an asset to your design department.
• Minimized Manpower: The reduction of machines has helped reduce the manpower too. All modern day single multitasking turning and milling equipment allow manufacturers to reduce personnel requirements for inspection, operation, work scheduling, and part transporting. The complete machining process, which is now consolidated on a single machine takes longer time, which allows operators to concentrate on other machines.
• Quality Improvement: Today, the single task machining allows machine operators to remain carefree about clamping the product several times. Also, it helps reduce the clamping efforts, as well as adjustment errors.
Tips for Implementing Milling and Turning across Your Organization
When a manufacturing plant wishes to implement milling and turning or to say multitasking across the organization, the following tips will help:
• Find a quality machine tool
• Choose the right personnel
• Evaluate the current parts manufacturing approach and change it for better productivity
• Select an appropriate software
With so many brands offering multitasking equipment incorporating milling and turning technologies, your selection may get difficult. In that case, you need to approach an industry expert. Also, if you need to get your milling and turning done from an experienced industry expert, you need to approach one like BDE. The company provides CNC Machining and Manufacturing services to diverse industries.