Posted On: August 24, 2020
Brass is an exceptional copper alloy that is being used for multiple machining applications and has been used for a long time. It has become a significant part of component manufacturing industries, owing to the distinct advantages that it offers. Today, brass is CNC machined for creating parts like brass gears, pipes and fittings, bearing, flare fitting, and many more. These brass made components are used in applications like music instrument manufacturing, mechanical, automobile, electrical, etc. Brass CNC manufacturing offers multiple benefits over other metal CNC machining processes, which is why it is in demand. This post discusses the five benefits of CNC machining with brass.
5 Potential Benefits of Brass CNC Machining
The following pointers will help you understand why brass CNC machining never goes out of vogue.
- High-Speed Machining:
Brass offers excellent machinability that is sometimes referred to as 100% machinability. The mechanical properties of this alloy are high strength, high tensile strength, and shear resistance. These properties contribute to the machining speed while using brass. The research shows that brass CNC manufacturing can be performed at speed 5 to 20% higher than other metal CNC machining processes.
- Precision Machining and Dimensional Stability:
Brass is well-known for its dimensional stability and is suited for strict tolerance manufacturing, too. Due to less deformation factor and high impact resistance, brass components remain dimensionally stable.
- High Workpiece to Tool Compatibility:
In brass CNC machining, there is negligible chip formation therefore tool wear and tear are minimum. Generally, brass rod workpieces are preferred for CNC machining. These workpieces are highly compatible with all sorts of CNC machining tools. Tool durability and friction free machining give higher machining productivity.
- Availability of Various Material Grades:
Like copper, brass is available in different grades. The following grades of brass are commonly used in the Brass CNC machining process.
- Brass C35300:
Brass C35300 grade is used for the components demanding corrosion resistance, less operational friction, higher immunity against wear and tear.
- Brass C36000:
Brass C36000 grade is used for intricate part manufacturing. Complex components demand precise dimensional manufacturing. This grade offers superior machinability and tool to material compatibility.
- Higher Productivity and Profit:
Being a fast, and precise machining process, brass CNC machining increases process efficiency. Brass is comparatively an economically convenient material, therefore it benefits the capital investment of machining material. Tool durability in this process is higher, therefore, the cost of frequently replacing tools is reduced. Along with all, post-machining treatments are not required in this process. These factors altogether lead to higher productivity and profit. Bonus
- Brass CNC Machining is Eco-friendly:
Brass is a copper alloy that retains the chemical or physical properties of natural copper. However, a few properties are enhanced in this alloy. Therefore, the material in this process is eco-friendly. Along with that, Brass CNC machining does not inject any harmful gases, or chemicals into the environment. It is a zero scrap process as left out material can be recycled to 100% efficiency. Therefore, this is a green machining process.
As of now the benefits of Brass CNC machining are discussed. Now, you must ensure that you source these CNC machining services from trusted companies to get quality products. BDE, Inc is a trusted CNC machining service provider. Over 12 years, they have been serving industries like medical component manufacturing, automobile, marine, etc. They deal with both grades of brass and advanced CNC technologies for optimum quality production
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