Posted On: April 23, 2019
Milling machines are one of the important industrial tools used in the sheet metal fabrication industry. However, these machines are also used for machining wood and other hard materials. Today, there are various types of milling machines used across various industries, still, they are typically categorized as horizontal, and vertical machining centers. How do these machines differ? How do they contribute to milling operations? What is the right milling machine for your operation? Are you eager to decode answers for all these questions? Read this post to find these answers.
A Brief Introduction to Milling Machines
These machines are basically classified on the basis of their spindle orientation, which is positioned in either of the two directions – horizontal or vertical. Although designed for the same task, these machines differ from each other on the basis of their attributes.
A Discussion on Various Advantages Offered by Vertical Milling Machines
These milling machines are distinguished by the cutting head, which is vertically oriented. These machines are most preferred due to the following benefits offered by them:
- These machines have lower upfront costs, which makes production affordable for businesses in all budget sizes.
The vertical milling machines are designed such that operators will have great visibility while using these machines. This enables operators to minimize their errors by identifying and correcting these errors early.
Advanced visibility offered by these machines make them suitable for complex plate metal fabrication jobs. Vertical milling centers are also considered ideal for milling operations that demand lower quantities.
Types of Vertical Milling Machines
There are various types of vertical milling machines used today. The following are a few important ones:
- Turret Mills:
The spindle in these machines will remain stationary during the cutting procedure. However, the table will move in a parallel and perpendicular axis to the spindle, while accomplishing the cutting operation.
- Bed Mills:
In these machines, the table moves perpendicular to the axis of the spindle, when the spindle moves parallel to its own axis. These machines are popular with DIYers because they are easy to acquire and possess compact size.
- Turret Mills:
Understanding the Various Benefits Offered by Horizontal Milling Machines
The milling machines have cutters or spindles that are mounted horizontally on an X-Y table. Some horizontal millers are equipped with universal table, which has rotary function and machines at various different angles. The following are a few advantages of these machines, which make them popular across various industries:
- The miller machines are equipped with the 4th axis tombstone, as well as an integrated pallet changer. These features enable the users to complete complex workloads efficiently. Mechanical design of these machines makes them ideal for accommodating three different machining tools simultaneously.
- These machines feature solid construction, which makes them suitable for meeting high production jobs. Rigid construction also helps ensure that the machines vibrate less, and function more smoothly, when compared to other milling machines.
- The machines are set such that gravity aids in the removal of material easily during the cutting process. It means products machined on these machines have excellent surface finishes, as well as require less fabrication during the process.
As seen, both the machines have certain benefits, and thus the choice will entirely depend on the kind of milling you wish to do. If you are unable to make a decision on this, it is always better to approach an industry expert. One such expert, which you can trust is BDE, Inc., which has a vast industry experience in horizontal and vertical milling services